| Description |
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| LUMAS-30
- Principle of operation and design features. |
Technique
Time-of-flight mass-spectrometry with pulsed discharge in hollow
cathode.
By dint of combination of gas-discharge ionization system with time-of-flight
ion detection technique there have been realized high efficiency
of sputtering of sample surface, high speed of mass spectra registration
over all range of detected masses and high sensitivity for most
elements.
The principle of operation is based on the following processes:
- high-efficiency atomization of analyzed samples due to cathode
sputtering in pulsed glow discharge for both current conducting
and non-conducting solid-state materials;
- pulsed ionization of sample atoms in glow-discharge plasma during
not only glow period, but also afterglow period that results in
attainment of similar sensitivities for large number of elements;
- high-speed registration of time-of-flight spectra (up to 3000
spectra /s);
- fast entry air lock for rapid introduction of large, up to 30mm
dia., specimens (typically 10-17mm dia.,);
- vacuum systems with UHV component and modular design ensures
that the various analysis methods and existing systems can be
upgraded at any time.
Advantages:
- possibility for registration of a large number of spectra during
period of one sample sputtering that results in improving of signal-to-noise
ratio due to statistical averaging of recorded spectra;
- direct analysis of solid-state samples including gases dissolved
in the samples, with high-economical flow rate of discharge gas
and consumption of sample material due to time matching of pulsed
ionization and time-of-flight registration of mass spectrum that
results in appreciable decreasing of detection limits;
- high efficiency of sputtering and ionization of sample elements
in pulsed discharge and, as a result, low detection limits (50-200
ppb);
- large dynamic range of detected element concentrations (up to
7 orders of magnitude) that by 2-3 orders of magnitude greater
than detection limits of other methods of solid sample direct
analysis;
- high-efficient suppression of gas components due to time discrimination
and using of gas mixtures with addition of hydrogen as the reaction
gas;
- wide range of analyzed objects including dielectrics and semiconductors
in addition to metals. It is ensured by using of narrow pulses
(1-80 s) of discharge current providing sputtering of non-conducting
and weakly-conducting materials;
- possibility for direct mass spectrometric analysis of layer
inhomogeneity of chemical composition for various objects (with
layer resolution about 3 nm);
- possibility for direct mass spectrometric analysis of multilayer
thin-film coatings;
- no necessity for dissolution in the course of sample preparation.
Technical characteristics:
| |
| Detection limits
|
50-200 ppb |
| Layer resolution
|
about 3 nm |
| Measurement
error |
3-10% |
| Dynamic range |
7 orders of magnitude |
| Number of elements
simultaneously detected at one analytical cycle |
no less than 20 |
| Time for analysis
of one sample |
3-25 min |
| Warm-up period
at the first switching-on of the device |
30 min |
| Capacity |
up to 20 samples
per hour |
| Electric power
supply |
220 V |
| Power consumption |
1100 VA |
| Vacuum system: |
dry pump and 2 turbo-molecular
pumps
(220 l/s and 70 l/s for nitrogen)
|
| Ballast gas
|
Ar or mixture of
Ar with He and H |
| Gas consumption
|
1 gas-cylinder (40
l) per year |
| Range of measured
masses |
1 - 400 a.e.m. |
|
Analyzed objects:
- metals;
- semiconductors;
- dielectrics;
- objects with mixed layer structure dielectric-metal, metal-semiconductor
and dielectric-semiconductor (e.g. corrosion films on metal surface);
- powdered samples.
| Some examples
of solved problems |
Field of application
|
| Elemental and
isotopic analysis of radionuclides, decay products and
nuclear fuel processing waste products. |
Atomic industry
|
| Isotopic analysis
at manufacturing of isotopic-pure materials. |
Medicine, physics,
lighting engineering, electronics, scientific research
|
Analysis of
ultra-low concentrations of impurities in semiconductors
(Si, Ge, AsGa…)
Analysis multilayer thin films systems.
|
Microelectronics |
| Elemental analysis
of impurities concentrations at manufacturing of metals,
optical glass, optical fiber, alloys and thin-film coatings. |
Manufacturing of
high-purity materials |
| Elemental analysis
at manufacturing of alloys of non-ferrous metals and special-purpose
steels with standardized trace contaminants concentrations
(including gaseous trace contaminants). |
Metallurgy, petroleum
chemistry |
| Chemical synthesis
of layer structures for manufacturing of composite, semiconductor,
fiber-optic and catalytic materials. |
Chemistry, microelectronics,
optics |
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| |
Main special features of Lumas-30
Pulsed discharge
Pulsed glow discharge is generated by sequence of voltage narrow
pulses and, similar to radio-frequency discharge, can be applied
for direct analysis of both current conducting and non-conducting
samples. Representative pulse duration for this type of discharge
is within the range from several microseconds up to several milliseconds.
As a rule, power consumption for DC glow discharge is about 1-4W,
for radio-frequency discharge - about 20-50 W that provides a signal
with strength approximately similar (by order of magnitude) to DC
discharge signal strength generated at lower power consumption.
As for pulsed discharge, instantaneous power in this case can attain
several kilowatts that provides rate of sample sputtering during
pulse time approximately by two orders of magnitude greater than
for DC discharge. Such high power results in signal increasing by
1-4 orders of magnitude in comparison with DC discharge.
Hollow cathode
There are two main types of glow-discharge sources applied for
analysis of solid-state samples: glow discharge with flat cathode
(Grimm-type discharge) and glow discharge in hollow cathode. In
comparison with the Grimm-type discharge, for discharge in hollow
cathode there are realized higher rate of sample sputtering and
ionization of sputtered atoms. As a result, discharge in hollow
cathode has lower detection limits. Pulsed discharge in hollow cathode
provides possibility for even more increasing of sputtering and
ionization rate and, moreover, for suppressing due to time discrimination
of gas components that interfere with detection of some elements.
Time-of-flight mass spectrometer
Among the mass-spectrometric systems the most oriented for operation
with pulsed sources of ions is the time-of-flight mass spectrometer
because in this case there is realized the highest efficiency of
ion detection.
Operating procedure
The device switching-on and bringing to operating condition is
performed automatically.
Analyzed sample can be placed into the device by two ways. For the
first way the sample is made as a disc 10 mm in diameter and 3-6
mm in thickness. It can be either solid one or prepared as a compacted
(pressed) powder tablet. The sample is fixed as the bottom of hollow
cathode made of high-purity Al, Nb or other metal.
For the another way, in case of solid material, the sample is turned
to the shape of a cylindrical hollow cathode.
Ballast gas Ar or Ar-He mixture is fed into discharge chamber where
the sample is fixed. Due to pressure difference between discharge
chamber and differential pumping-out zone the generated sample ions
together with ballast gas via opening in the sampler are entered
into differential pumping-out zone and then into drift tube (being
orthogonal to ion beam) with repelling grids. As the detector there
is used chevron assembly consisting of two microchannel plates.
Designed interface of the device with movable discharge chamber
provides possibility for in-operation change of samples without
interruption of device functioning. After sample installation there
is performed pumping-out of discharge chamber during 2-3 minutes,
and then the device begins to be ready for measurements. Operator
selects exposure time depending on requirements to the device sensitivity
and then turns to measurement mode.
Acquired information is logged and archived.
To change the sample there is required to close the gate valve of
movable discharge chamber, then take the holder out and replace
the sample.
For the device calibration there are used the appropriate State
Reference Standards (GSO). The device control under condition of
data processing and logging is performed by unified control program.
The control program interface is presented below.
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Control and registration mode:
- automatic registration and processing of spectra with
speed up to 3000 spectra/s,
- automatic peak indexing according to built-in database,
- graphical display of condition of vacuum aggregates,
- automatic maintaining of specified pressure in ion
source,
- monitoring of pressure level by three manometers simultaneously,
- graphic monitoring of 8 peaks in real time,
- system setting of nominal values for power supply
and spectrum registration.
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Processing and logging mode
- graphic selection of set of monitored
parameters,
- automatic processing of measured concentration results
according to established calibration plots,
- automatic logging and recording of the experimental
results,
- possibility for enlargement of database.
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Terms of delivery:
- the system is made by request during 6 months;
- consultations and completeness according to customer's demands;
- start-and-adjustment works and personnel training;
- servicing.
| Some
examples of elemental analysis performed by LUMAS-30 |
1. Analysis of impurities in electrode copper
Device calibration - by State Reference Standards (GSS) for copper:
1) GSS No 945
2) GSS No 9410
Parameters:
Pmixture= 2.5 torr (Mixture composition: Ar - 70%, He - 29%, H -
1%)
Total number of spectra - 1000000
Analysis time - 5 min
Spectra of copper reference standard No 9410 (masses from 61
to 65 are cut out)
Measurement of mean concentrations of different elements in sample
of electrode copper
|
Element
|
Certificated concentration, ppm
|
Concentration measured with using of Lumas-30,
ppm
|
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Ag
|
7.9
|
8±1
|
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As
|
0.4
|
<1
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Bi
|
0.8
|
0.6±0.2
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Cd
|
0.4
|
<0.5
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Co
|
0.8
|
0.7±0.2
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Cr
|
3
|
2.3±0.3
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Fe
|
1.4
|
2.1±0.3
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Mn
|
0.6
|
0.5±0.2
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Ni
|
1.9
|
1.5±0.3
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P
|
0.7
|
0.5±0.3
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Pb
|
3.4
|
3.4±0.5
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S
|
7
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10±2
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Sb
|
2.2
|
2.5±0.4
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Se
|
0.9
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<1.5
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Si
|
0.7
|
<1
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Sn
|
0.8
|
<0,7
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Te
|
1
|
1.7±0.7
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As the given Table indicates, Lumas-30 provides measurement of
proper results even if concentrations of different elements in copper
are about ppm level.
2. Analysis of impurities in lead
Lead with tin impurity
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| Total number of spectra |
106 |
| Analysis time, min |
5 |
|
|
In the given spectrum there is clearly marked calcium that is hard
to detect by mass spectrometry.
| Element |
Na
|
Mg
|
Al
|
Ca
|
Fe
|
Se
|
Sn
|
| Concentration, % |
0.9
|
0.03
|
0.2
|
0.6
|
0.06
|
0.07
|
1.5
|
3. Analysis of lead - antimony alloy composition
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| Total number of spectra |
106 |
| Analysis time, min |
9.5 |
|
|
The given alloy is characterized by high concentration of selenium
whose isotopes are clearly marked in spectrum.
Element concentrations in alloy sample
| Element |
Cu
|
Se
|
Sb
|
| Concentration, % |
0.4
|
1.5
|
9
|
4. Analysis of vitrified slag composition
| Total number of spectra |
106 |
| Analysis time, min |
5 |
| Element |
Al
|
Fe
|
Cu
|
Pb
|
| Concentration, % |
24
|
2
|
0.3
|
50
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5. Analysis of steel
Spectrum of steel 55Õ7ÂÑ. Analysis time - 3 min.
6. Analysis of silicon sample composition
Silicon spectrum
The given examples of elemental analysis performed with using of
LUMAS-30 time-of-flight mass spectrometer demonstrate the device
ability to analyze current-conducting materials, metals and metal
alloys (illustrated by examples: Cu, Pb, Pb-Sb, Fe), semiconductors
(Si) and insulators (vitrified slag). In the all cases in mass spectra
there have been registered observance of isotope abundance being
typical for chemical elements.
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